Our ceramic membrane filtration system
Microfiltration is a physical filtration process where a contaminated fluid passes through a specific pore sized membrane to separate out microorganisms and suspended particles.
This is not a new form of filtration. Microfiltration has been used in many industries for over 30 years, including:
The most common material used for microfiltration system membranes is ceramic, or silicone carbide. This material is perfectly suited to the harsh and aggressive fluids passed through the membrane and can cope with extreme temperature ranges.
Microfiltration processes can remove particles from 0.1–10μm. In terms of swimming pools, most current filtration technology (eg media bed filtration) will filter between 5–10 μm.
95% of public swimming pool filtration systems in the UK use media bed filtration to remove particulate. We have installed thousands of sand filters; this technology is simple and effective. It has been proven to achieve good quality pool water.
But media bed filters come with a few challenges, both in terms of design and operation.
FT Leisure are swimming pool water treatment and filtration specialists; we know and understand the processes involved. However, we are not raw material manufacturers. We needed to team up with a specialist and we found the perfect partner: Saint-Gobain.
Saint-Gobain Ceramic Materials is an institution in the field of advanced engineered materials, providing unmatched expertise when it comes to ceramics technology. More specifically, Saint-Gobain Performance Ceramics & Refractories have been providing unique and high added value silicon carbide-based solutions for decades, including the first-to-market recrystallized silicon carbide (R-SiC) product. This outstanding ceramic forms the basis of their Crystar®️ filtration technology.
Crystar® FT is designed for liquid purity, security, and sustainability. The demands of filtration have changed dramatically over the years, as a growing global population forces industries to adopt more demanding processing capabilities to satisfy the needs of global sustainability efforts.
FT Leisure and Saint-Gobain have entered into a Bilaterally exclusive supply agreement for UK, Ireland and Channel Islands.
How it works - Filtering
Swimming pool water is pumped through each ceramic membrane at a rate of 15m3/hr. The honeycomb structure of the ceramic membrane has alternately plugged channels, thereby forcing the water through the porous material.
Each individual membrane has a filtration area of 11m2. That’s a filtration rate of less than1.4m3/m2/hr, compared to traditional media bed filtration which is typically 25m3/m2/hr.
The Crystar® FT ceramic filters the pool water to 4μm. This is a guaranteed maximum pore size in the material, proven through mercury testing.
How it works - Washing
As particulate is collected in the pores, the pressure across the membrane increases. At a pre-set pressure or on a time-clock, a washing process will be automatically activated.
High pressure air (5 bar) is used initially to dislodge particles. The particles are then flushed out to drain with a backwash, using only 60litres of water at high velocity. Pre-filtered water is used for flushing (not pool or balance tank water), to avoid contamination of the clean side of the membranes. This whole process typically occurs 4-6 times a day, whilst the pool remains open.
An automatic CIP system will intermittently (typically twice a month) cleanse the system with a detergent, returning the ceramic to it’s original state.
Every person that uses a public swimming facility has different needs and expectations. Their motive may be relaxation, leisure, exercise, competitive sport, training, play or even therapy. All of these bathers however, have something in common; they all want to enjoy the experience.
Safe and clear water is a fundamental part of that experience. The Crystar® FT ceramic membranes have been laboratory tested and we can prove that FTMicron4® is achieving a much higher standard of pool water:
Advantages for the building
Accommodating swimming pool technology into a building is complex. Our systems interface with architecture, structural, civil, mechanical and electrical design services. Failure to integrate pool technology in the building design will inevitably result in operational issues and potentially lower quality pool water.
Microfiltration is easier to accommodate than media bed filtration:
Advantages for the project
Our FTMicron4® system can be pre-fabricated and pre-commissioned. On new build projects, this reduces our overall installation and commissioning time, compared to media bed ﬁltration. For existing pools, the system can be broken down to component parts and carried through a single door.
Advantages for the operator
Swimming pools are expensive to run. They consume a lot of absorbed power, water, heat and chemicals; this is a real challenge to the facility business plan. Microﬁltration can help!
With traditional ﬁltration systems, it’s the operator’s responsibility to ensure that the plant is running efﬁciently. There are limited monitoring systems available with media bed ﬁltration. Maintenance is therefore generally scheduled around the facility resource, not necessarily around water quality parameters. FTMicron4® is a fully automated system, with remote monitoring services.
We will support you by monitoring the performance of your system and where necessary, we can make adjustments remotely. Washing and cleaning processes can be carefully managed to ensure they are proportional to your bathing loads. There is no daily, monthly or annual maintenance for you to carry out. We will carry out annual inspections of the mechanical elements of the system.
As with any new technology, which has been developed, researched and tested prior to launch, it carries a higher capital cost than existing technology. However, some of that increased capital cost is cancelled out by savings in construction. Whilst the overall capital cost is slightly higher than traditional media bed ﬁltration, the operating costs are substantially less….for the life of the building.
Here’s some ﬁgures based on a typical 25m 6 lane pool:
(*includes additional drainage and construction costs)
Payback period only 1.25 years!